By definition, a clutch is a coupling used to connect and disconnect
the driving and driven parts of a mechanism. Modern motorcycles
and ATVs require the use of a clutch to connect and disconnect the
engine (driving) and transmission (driven). Without the clutch, there
would be no way to stop the vehicle from moving without also stopping
the engine. The clutch also makes shifting easier and minimizes
stress on gears and other components, extending equipment life.
The clutch is a frictional device, meaning it requires friction to complete
the task of connecting the engine and transmission. Because
a clutch is a frictional device, and one of the main purposes of a lubricant
is to reduce friction, why would anyone introduce an oil to a
clutch? Modern technology and superior technological know-how
have afforded the ability to formulate multifaceted lubricants capable
of functioning in a variety of conditions. While not all lubricants
are suitable for use in wet-clutch applications, an oil-immersed
clutch benefits from the lubricant’s ability to reduce operating temperatures,
prevent the formation of deposits and clean internal
components. All of these benefits lead to better performance and
longer life.
Clutch slip is a big concern with many powersports enthusiasts. To
the operator, clutch slip feels like an elongated shift or a delay in the
transfer of power from the engine to the wheels. This is due to a lack
of friction generated within the clutch pack.
The clutch pack is located between the clutch’s inner hub and the
clutch basket and consists of a series of two types of plates: steel
and frictional. The inner-most plate is a plain steel plate (sometimes
aluminum) which attaches to the inner hub via tabs on the plate’s
inner diameter, and the inner hub is connected to the transmission.
The next plate is a frictional plate which attaches to the clutch
basket via tabs on its outer diameter, and the basket is attached to
the engine. The frictional plates are coated with a fibrous compound
that helps them grip the steel plates when the clutch is
engaged. The plates within the pack alternate until the desired
pack height is reached.
A spring-loaded pressure plate atop the clutch pack applies
constant force to the clutch pack. The mechanical device that
engages and disengages the clutch assembly, normally a lever
located on the handle bars, pulls the pressure plate back and allows
the plates within the clutch pack to separate, severing the connection
between the engine and transmission.
The clutch is only disengaged in order to stop the transfer of power
from the engine to the wheels. When engaged, the clutch spring
applies a constant load on the pressure plate, forcing the clutch pack
together. The load creates a high level of static friction between the
plates in the pack, causing them to rotate together. In this position,
rotational movement from the engine is transferred to the clutch
basket, to the frictional plates, through the steel plates, into the inner
hub and finally to the transmission input shaft. The key here is the
static friction that holds the frictional and steel plates together,